CAPABILITIES AND OPPORTUNITIES

AS Viljandi Metall has a yearly capability of producing up to 3000 tons of steel structures, including different construction and interior products, components for machine-building products and subcontracting works.
Production land area is more than 10 ha, with production plants operating on 9000 m² and nearly 150 workers are employed in Viljandi, Karksi-Nuia and Põltsamaa. Production shops are supplied with modern metal purification and finishing equipment and special testing equipment. The capacity of CNC-controlled plasma and gas cutting machines is up to 500 t per month.
Our advantage
 is mobility – we provide on-site assembly by nearly 60 qualified workers both in Estonia and in foreign countries. Welding and assembly works are performed by TÜV-Nord certified qualified welders and certified coordinators.

  • Each year the company spends the equivalent of an average salary on employee training.
  • We hold licences for building and design works and the manufacturing licence for welding and pressure equipment.
  • The quality of finishing works and other parameters are measured by means of electronic measurement devices; the newest among them is "Elcometer" 456.
  • We have introduced the ISO 9000-2000 quality management system.
  • Every year 450-500 thousand euro is invested in main production.
  • Intranet has been developed within the company.
  • The design group and technological unit are units that deal with the architectural and structural design and development of technologies.
  • Steel structures 3D design software and architectural design software ArchiCAD have been introduced.
  • Küteksi tehas
  • Küteksi tehas
  • Küteksi tehas
  • Haavlikamber
  • Plasmalõikur
  • Värvimistsehh
 
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Assembly Our advantage is our capability for on-site assembly. Our construction and assembly company with 60 qualified employees operates both in Estonia and abroad. Welding and assembly works are performed by TÜV-Nord certified qualified welders and certified coordinators. The company's experiences and the used modern technology, mechanisms and equipment enable us to optimise time, quality and price.  

Design We provide design service that encompasses everything from generating the idea to the completion of final drawings. Our experienced architect and the engineering technical staff can offer solutions to the customer. Modern AutoCAD, ArchiCAD, Solid Edge software is used in daily work. We work in parallel on the design and construction. This method saves a significant amount of time for the customer.

 

 

Suplier qualification Viljandi Metall. Carbon steel, stainless steel, aluminium 6000 t/year. Distance from seaport 174; 40 km. Turnover 2008 30 milj EUR.

TOOTMISPINNAD, MAX TÕSTEVÕIMSUS,MAX UKS
TUOTANTOTILAT, MAX OVI, MAX NOSTOKAPASITEETTI
PRODUCTION AREAS, MAX DOOR, MAX CRANE
  VMT
Tehased Viljandi
VMT
Tehased Põltsamaa
VMT
Tehased
Karksi-Nuia
Küteks Galv-est
Ettevalmistus; esivalmistus; prefabrication m 1400 290 500 500
Kraana, nosturi, crane tn 4

4
             
Gaasilõikus; polttoleikkaus; gas cutting m2 660



Kraana, nosturi, crane tn 12.5



             
Keevitus; hitsaus; welding m2 2360 880 500 3360
Kraana, nosturi, crane tn 32 4 0.5 75
Max uks, ovi, door bxh (m) 4,9x6 4,2x3,9
3,5x5
             
Keevitus; hitsaus; welding AISI, AL m2 650



Kraana, nosturi, crane tn 5



Max uks, ovi, door bxh (m) 3,4x3,2



             
Mehhaanikaosakond; koneistamo; mechanical department m2 320 200
220
             
Viimistlus; maalaamo; painting m2 1400

720
Kraana, nosturi, crane tn 5



Max uks, ovi, door bxh (m) 5,5x4,5

5x5
             
Haaveldus; raepuhallus; shot blasting m2 144

144
Max uks, ovi, door bxh (m) 6x3,9

5x5
             
SEADMED;KONEKANTA;EQUIPMENT





Lehe lõikus. Levyn leikkaus. Cutting of sheets.





CNC polttoleikkauskone+ hienosädeplasma CR Advanced axb(m) 2,5x12



CNC polttoleikkauskone+plasma Oxytome axb(m) 2,5x6



Levyleikkuri dxb 12x3000 6x2000 6x3000 13x3000







Lehe painutamine. Levyn taivutus. Bending of sheets





CNC särmäyspuristin 400t/6000mm Aliko t/mm 400/6000



CNC särmäyspuristin t/mm 100/3100

220/3700
Särmäuskone dxb

6x2000

Levymankeli dxb 2 20x2000
12x1800







Saagimine, puurimine. Sahaus, poraus. Sawing, drilling





CNC sahaus-porauslinja Kaltenbach D=750, L=12m
1



Vannesaha
3 1 1 2
Porakone
3 2


             
Keevitus. Hitsaus. Welding





MIG-ja TIG
46 11 11 15
Räbukeevitus;Jauhekaarihitsaus Multitrac
1



Hitsausporttaali KEMEC KC-1000/14000
1



             
Mehhaanika






CNC sorvi Puma 300MB
1



Sorvi
3 3 1 3
Jyrsin
5 1
2
Puristin 500 tn tn

1 1
             
Viimistlus. Pintakäsittely. Painting





Pesu- ja värviliin, Maalaamo, linja m2 400



Kõrgsurve värviseadmed, korkeapaino maalaus, high pressure paint
3

2
Kuumtsinkimine, kuumasinkitys, hot dip galvanizing axbxh



14x1,6x3

 

 
 
 
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